Unidrive
Secure
Disable Function

Applications

Case 1: Simple Start / Stop
Case 2: Interlock to EN 954-1 Cat 2
Case 3: Fail safe interlock to EN 954-1 Cat 3
Case 4: Secure Disable used in EN 954-1 Cat 4
Case 5: Provision of braking through drive
Case 6: Elevators to EN 81-1: 1998

The Secure Disable feature on the Unidrive AC allows the drive output to be disabled so that the drive cannot generate torque in the motor. Secure Disable also provides a normal “enable” input to the drive, and can be used in the same way.


A +24V logic level must be applied in order to enable the drive power functions. However the internal circuitry has been designed using in-depth fail safe approved techniques and principles so that no single fault or component failure can cause
a disabled drive to produce motor shaft torque. Only in extremely unlikely combinations of faults could this function be
defeated. Secure Disable can therefore be used in safety-related applications to prevent unintended operation of the motor.


Figure 1:The Secure Disable function can take the place of control gear, saving components and space for the same level of security


The reliability of the Secure Disable function is superior to that offered by virtually any single channel electromechanical device such as a contactor. It is like having a special highly reliable contactor built in to the drive output, but there are no moving parts, no extra cost, and no special requirements for preventing the contactor from opening on load. It offers the
possibility of eliminating contactors, including special safety contactors, from systems where the prevention of movement
is important to prevent safety hazards or expensive damage.


Special note on emergency stop functions

To avoid misunderstandings it is important to make clear the purpose of the Secure Disable function. It has the ability on
request to prevent unintended operation of the motor, with a very high level of integrity, i.e. despite the occurrence of faulty
components.This is intended to be used in the normal range of functions of a machine, to prevent unexpected movement
when this might cause a hazard. For example, a “safeguard” or “interlock” system might be provided so that when a guard is
open and an operator might be within the area protected by the guard, operation of the drives within that area is inhibited.
This could be a normal and frequent condition of the machine, so that a failure to inhibit the drive could be quite likely to
result in serious injury.


In general, Secure Disable is not intended to provide an emergency stop function.The requirement for an emergency stop is different from a safeguard.The emergency stop is not specifically a very high integrity function, because it is not intended to be used routinely to ensure personal safety. It is intended to provide a simple over-riding method for completely removing power to all actuators in the event of an unforeseen hazardous situation, regardless of the state of the machine. It is used when the intended, designed safety provisions and operating rules of the machines have failed, and an operator realises that a hazardous situation has occurred. According to standards such as EN 60204-1 (Europe), IEC 60204-1 (International) and NFPA 79 (U.S.A.), the final removal of power for emergency stop must be carried out by hard-wired electromechanical components.The use of Secure Disable alone will not fulfil this requirement.


Important Warning
The design of safety-related systems requires specialist knowledge.To ensure that a complete system is safe requires an overall risk assessment.The use of Secure Disable and other equipment intended for safety-related applications does not of itself ensure safety.They must be
correctly incorporated into the complete design.
 
The information in this publication gives guidance on the use of Unidrive Secure Disable, and also some general background material on the design of safety-related systems.This information is believed to be correct and to reflect accepted practice at the time of writing. However it is the responsibilty of the designer of the end product or application to ensure that it is safe and in compliance with relevant regulations.